What We Do

THE ARSENAL

End-to-end packaging and supply chain capabilities — engineered for brands that demand precision, speed, and global compliance.

Deep Capabilities

WHAT WE ACTUALLY DO

A full breakdown of our technical service catalogue — from regulatory compliance to smart packaging tech.

I

Engineering, Testing & Simulation

Virtual Drop & Impact Testing

Digitally maps structural load paths using ANSYS LS-DYNA, Abaqus, and MSC Nastran finite-element simulation to satisfy PPWR Packaging Minimisation rules by eliminating unnecessary protective weight.

Barrier & Material Safety Checks

Audits raw layers using X-Rite spectrophotometers, Mettler-Toledo thermal analysers, and TAPPI / ASTM test protocols to enforce the strict ban on substances of concern, including PFAS in food-contact packaging.

Food-Safe Recycled Plastic Auditing

Market Gap

Validates decontamination and mass-balance tracing using Intertek and SGS laboratory services alongside SAP EHS traceability modules to hit mandatory PCR content targets safely.

II

Sustainability & Compliance

Carbon Footprint & LCA Modeling

Quantifies greenhouse gas trade-offs using SimaPro, GaBi, and One Click LCA lifecycle assessment platforms to document circularity data and protect brands against Greenwashing Litigation.

Recycling & Sorting Tests

Submits packaging to municipal NIR laser sorting loops and validates results using Huron Valley Steel NIR testing protocols and RecyClass certification frameworks to guarantee Recyclable at Scale status.

Environmental Tax & Compliance Management

Sets up legal registries and digital tracking using Enablon, Cority, and Compliance & Risks platforms to manage Eco-Modulated EPR Fees across EU, UK, and APAC jurisdictions.

III

Smart Packaging & Tech

Printed Sensors & Connected Packaging

Apprises thin-film telemetry onto boxes using Thin Film Electronics NFC tags, Avery Dennison Janela platform, and Zebra Technologies RFID printers to fulfil multi-tiered digital tracking and supply chain chain-of-custody data.

AR Graphics & Anti-Counterfeit Tech

Implements mandatory QR and digital codes using Digimarc Barcode, Scantrust, and GS1 Digital Link standards — linked to Zappar and 8th Wall AR platforms for interactive recycling and product data experiences.

IV

Storage, Shipping & Logistics

Pallet Stacking & Space Optimization

Designs secondary containers using Cape Pack, TOPS Pro, and ArtiosCAD 3D pallet optimisation tools to meet the strict 40% Maximum Empty Space Limit for e-commerce and logistics.

Automated Warehouse (ASRS) Testing

Validates container surfaces against robotic sorting grippers using Fanuc and KUKA robot simulation software alongside Dematic and Swisslog ASRS compatibility testing protocols.

On-Demand Custom Box Sizing

Market Gap

Deploys dynamic box-cutting systems using Packsize On Demand Packaging, Ranpak FillPak, and Sparck Technologies CVP Impack automated void-fill and right-sizing platforms.

V

Sourcing, Costs & Factory Production

Packaging Cost-Reduction Studies

Redesigns legacy formats through Value Engineering using ArtiosCAD material optimisation, Coupa spend analytics, and SAP Ariba sourcing intelligence to offset rising EPR Local Authority Waste Management Fees.

High-Speed Machine Production Checks

Optimises material stiffness and friction parameters using Zwick Roell tensile testers, Smithers Pira friction coefficient analysers, and Siemens Opcenter production simulation to run bio-based films efficiently on automated factory lines.

Backup Vendor & Risk Mapping

Market Gap

Connects companies with backup, pre-certified supply chains using Resilinc EventWatch, Riskmethods, and Dun & Bradstreet Supply Chain Intelligence to maintain production despite global resin shortages or tariff barriers.

VI

Quality Control

Camera-Based Leak & Label Inspections

Uses Cognex In-Sight and Keyence CV-X machine-vision systems alongside Global Vision Verify print inspection software and Mettler-Toledo X-ray and checkweigher systems to instantly audit labels for mandatory disposal and material symbols.

VII

Specialized Industry Needs

Medical & Pharma Cold-Chain Testing

Validates structural performance in extreme thermal environments using Memmert climate chambers, Envirotronics temperature cycling systems, and Veeva Vault regulatory documentation platforms while tracking specific exemptions for healthcare.

Hazardous Material (HAZMAT) Certification

Executes drop and hydrostatic pressure tests per UN 3H1/4G standards using Lansmont drop testers and Instron pressure test rigs, with full certification documentation managed in Veeva Vault and MasterControl.

Heavy Machinery Rust & Shipping Protection

Engineers specialised volatile vapor barriers using Cortec VpCI and Zerust ICT corrosion inhibitor systems, validated with salt-spray testing per ASTM B117 on Q-Lab and Ascott corrosion test chambers.

Security Seals & Tamper Evidence

Develops mechanical, adhesive-free closures using Essentra Components tamper-evident systems and Schreiner Group security label technology, ensuring product safety while conforming to total-recyclability guidelines.

On-Demand Packaging Team Hiring

Market Gap

Integrates certified regulatory engineers proficient in ArtiosCAD, Esko WebCenter, and SAP EHS to clean up disorganised packaging spec sheets before customs block non-compliant shipments.

VIII

Automation & Robotic Integration

Robotic Pick-and-Place Integration

Validates packaging geometry and surface tolerances for Fanuc, KUKA, and ABB robotic arm end-effectors using RoboDK simulation and SolidWorks tolerance analysis on high-speed automated lines.

Automated Packaging Line Commissioning

Designs and stress-tests full packaging workflows using Siemens Tecnomatix Plant Simulation, Rockwell Arena, and FlexSim — covering filling, sealing, labelling, and palletising for seamless robotic handoff.

Vision-Guided Quality Automation

Deploys Cognex ViDi deep-learning vision, Keyence IV3 series, and Teledyne DALSA Sherlock inline cameras for real-time defect detection, label verification, and fill-level checks without halting production.

Cobot-Ready Packaging Design

Engineers packaging formats for Universal Robots UR series and FANUC CRX cobots using RoboDK path planning and ArtiosCAD grip-zone optimisation — balancing material rigidity for safe human-robot workflows.

Automated Dieline & Artwork Generation

Deploys Esko Automation Engine, ArtiosCAD Standards, and Adobe Illustrator ExtendScript automation to generate production-ready dielines and print-ready artwork at scale, eliminating manual file preparation bottlenecks.

Smart Factory Packaging Workflow Mapping

Market Gap

Audits and redesigns packaging workflows for Industry 4.0 environments using Siemens MindSphere, PTC ThingWorx, and Rockwell FactoryTalk — integrating IoT sensors, MES systems, and real-time data loops into the packaging line.

IX

Artwork Development & Print Media

Packaging Artwork & Graphic Design

End-to-end artwork development using Adobe Illustrator, Photoshop, and InDesign for concept through press-ready files, with Esko ArtPro+ and PackEdge for packaging-specific colour separation and print specification.

Adobe Illustrator — Dieline & Vector Artwork

Precision dieline construction and vector illustration using Adobe Illustrator CC with Esko DeskPack plugins, ArtiosCAD export integration, and Pantone Connect for accurate spot colour specification.

Adobe Photoshop — Image Retouching & Compositing

High-resolution image editing, photo retouching, and texture mapping using Adobe Photoshop CC with Camera Raw, Nik Collection, and Capture One Pro for colour-accurate packaging visuals and marketing collateral.

Adobe InDesign — Print Layout & Collateral

Multi-page print layout and brand collateral using Adobe InDesign CC with Enfocus PitStop preflight, Markzware FlightCheck, and Kodak Preps imposition software for professional print standards.

CorelDRAW — Flexible Vector & Print Production

Vector artwork, signage, and flexible packaging layouts using CorelDRAW Graphics Suite with CorelDRAW Technical Suite for engineering drawings and wide-format output for Roland and Mimaki print-cut systems.

Colour Management & Pre-Press

ICC profile management and CMYK/Pantone colour matching using X-Rite i1Profiler, GMG ColorServer, and Esko Color Engine — with trapping and overprint checks via Enfocus PitStop Server for offset, flexo, digital, and gravure processes.

Brand Identity & Style Guide Development

Packaging-specific brand guidelines created in Adobe InDesign and Frontify brand portal — covering typography, colour palettes, iconography, and print application rules for consistent multi-market rollout.

Print Media & Marketing Collateral

Market Gap

Trade show materials, product brochures, shelf talkers, and POS displays designed in Adobe InDesign, Illustrator, and Canva Pro — with wide-format output via HP Latex and Epson SureColor print systems.

X

3D Design, Visualisation & Digital Media

ArtiosCAD — Structural Packaging CAD

Industry-leading structural packaging design using Esko ArtiosCAD — dieline creation, board grade specification, glue flap engineering, and manufacturing-ready output for corrugated, folding carton, and rigid box formats, with direct integration to Esko Studio for 3D preview.

SolidWorks & Creo — Industrial 3D Modelling

Parametric 3D modelling of rigid packaging components, closures, and custom fitments using SolidWorks 2024 and PTC Creo Parametric — with SolidWorks Simulation and Creo Simulate for full tolerance and stress analysis before manufacturing handoff.

AutoCAD — Technical Drawing & Specification

Precision 2D and 3D technical drawings and manufacturing specifications using Autodesk AutoCAD 2024 and AutoCAD Mechanical — with Autodesk Vault for drawing management and revision control.

Maya & ZBrush — Organic & Concept Modelling

High-detail 3D concept modelling and sculpting for premium packaging forms and luxury closures using Autodesk Maya 2024 and Maxon ZBrush — with Marvelous Designer for fabric and flexible packaging simulation.

Photorealistic Rendering & Visualisation

Studio-quality product renders using Luxion KeyShot 12, Chaos V-Ray, Autodesk Arnold, and Cinema 4D Redshift — delivering photorealistic imagery for client approvals, retail presentations, and marketing assets before physical samples are produced.

Adobe After Effects — Motion & Video Production

Animated packaging presentations and product launch videos using Adobe After Effects CC with Cinema 4D Lite, Red Giant Universe, and Adobe Premiere Pro — from concept storyboard through to final delivery in broadcast and social formats.

360° Packaging Turntables & AR Assets

Interactive 360° product spins and augmented reality packaging previews built using Autodesk Maya, Blender, and Adobe Aero — with WebAR delivery via Zappar and 8th Wall for e-commerce, retail apps, and virtual showrooms.

Virtual Prototyping & Digital Sampling

Market Gap

Full digital packaging prototypes combining ArtiosCAD structural CAD, Esko Studio applied artwork, and KeyShot photorealistic rendering — reducing physical sample rounds and accelerating client sign-off cycles with Esko WebCenter approval workflows.

XI

Carbon Accounting, PPWR & Climate Credits

Packaging Carbon Footprint Measurement

Calculates Scope 3 packaging emissions using SimaPro, GaBi, and One Click LCA lifecycle assessment tools — covering raw material extraction, manufacturing, transport, and end-of-life — to establish a verified carbon baseline per SKU.

PPWR Compliance & Minimisation Strategy

Maps packaging portfolios against EU Packaging and Packaging Waste Regulation (PPWR) minimisation, recyclability, and recycled content targets using Esko ArtiosCAD material optimisation and Compliance & Risks regulatory tracking — with remediation roadmaps per SKU.

Carbon Reduction Roadmaps

Identifies material substitution, lightweighting, and logistics consolidation opportunities using ArtiosCAD structural optimisation, Cape Pack pallet modelling, and SAP Sustainability Control Tower — delivering a prioritised, costed decarbonisation plan.

Government Carbon Credit Schemes

Navigates public carbon credit and offset programmes including the EU ETS, UK ETS, India's Carbon Credit Trading Scheme (CCTS), and Singapore's International Carbon Credit framework — identifying eligible packaging and logistics activities and managing registration via national registry platforms.

Private & Voluntary Carbon Markets

Sources and retires verified carbon credits through Gold Standard, Verra VCS, and American Carbon Registry — with portfolio management via Xpansiv CBL and South Pole platforms — to offset residual packaging emissions and support net-zero brand commitments.

EPR Fee Modelling & Eco-Modulation

Models Extended Producer Responsibility fee exposure across EU, UK, and APAC markets using Compliance & Risks and Lorax EPI EPR management platforms — quantifying how recyclability improvements and material switches reduce eco-modulated fee liability.

Carbon Disclosure & Reporting

Market Gap

Prepares packaging-specific carbon disclosures aligned to GHG Protocol, CDP, and TCFD frameworks using Watershed, Persefoni, and Salesforce Net Zero Cloud — supporting annual sustainability reports and retailer sustainability questionnaires.

Market Gap— Services addressing underserved needs in the global packaging industry
Engagement Model

How We Engage

01

Discovery Call

30-minute briefing to understand your challenge, scale, and timeline.

02

Proposal

Custom scope and pricing delivered within 5 business days.

03

Execution

Dedicated team assigned. Work begins immediately on approval.

04

Delivery

Measurable outcomes with full documentation and handover.

Ready to Deploy?

Tell us which service you need and we'll build a custom proposal within 5 business days.

Request a Consultation