THE ARSENAL
End-to-end packaging and supply chain capabilities — engineered for brands that demand precision, speed, and global compliance.
WHAT WE ACTUALLY DO
A full breakdown of our technical service catalogue — from regulatory compliance to smart packaging tech.
Engineering, Testing & Simulation
Virtual Drop & Impact Testing
Digitally maps structural load paths using ANSYS LS-DYNA, Abaqus, and MSC Nastran finite-element simulation to satisfy PPWR Packaging Minimisation rules by eliminating unnecessary protective weight.
Barrier & Material Safety Checks
Audits raw layers using X-Rite spectrophotometers, Mettler-Toledo thermal analysers, and TAPPI / ASTM test protocols to enforce the strict ban on substances of concern, including PFAS in food-contact packaging.
Food-Safe Recycled Plastic Auditing
Market GapValidates decontamination and mass-balance tracing using Intertek and SGS laboratory services alongside SAP EHS traceability modules to hit mandatory PCR content targets safely.
Sustainability & Compliance
Carbon Footprint & LCA Modeling
Quantifies greenhouse gas trade-offs using SimaPro, GaBi, and One Click LCA lifecycle assessment platforms to document circularity data and protect brands against Greenwashing Litigation.
Recycling & Sorting Tests
Submits packaging to municipal NIR laser sorting loops and validates results using Huron Valley Steel NIR testing protocols and RecyClass certification frameworks to guarantee Recyclable at Scale status.
Environmental Tax & Compliance Management
Sets up legal registries and digital tracking using Enablon, Cority, and Compliance & Risks platforms to manage Eco-Modulated EPR Fees across EU, UK, and APAC jurisdictions.
Smart Packaging & Tech
Printed Sensors & Connected Packaging
Apprises thin-film telemetry onto boxes using Thin Film Electronics NFC tags, Avery Dennison Janela platform, and Zebra Technologies RFID printers to fulfil multi-tiered digital tracking and supply chain chain-of-custody data.
AR Graphics & Anti-Counterfeit Tech
Implements mandatory QR and digital codes using Digimarc Barcode, Scantrust, and GS1 Digital Link standards — linked to Zappar and 8th Wall AR platforms for interactive recycling and product data experiences.
Storage, Shipping & Logistics
Pallet Stacking & Space Optimization
Designs secondary containers using Cape Pack, TOPS Pro, and ArtiosCAD 3D pallet optimisation tools to meet the strict 40% Maximum Empty Space Limit for e-commerce and logistics.
Automated Warehouse (ASRS) Testing
Validates container surfaces against robotic sorting grippers using Fanuc and KUKA robot simulation software alongside Dematic and Swisslog ASRS compatibility testing protocols.
On-Demand Custom Box Sizing
Market GapDeploys dynamic box-cutting systems using Packsize On Demand Packaging, Ranpak FillPak, and Sparck Technologies CVP Impack automated void-fill and right-sizing platforms.
Sourcing, Costs & Factory Production
Packaging Cost-Reduction Studies
Redesigns legacy formats through Value Engineering using ArtiosCAD material optimisation, Coupa spend analytics, and SAP Ariba sourcing intelligence to offset rising EPR Local Authority Waste Management Fees.
High-Speed Machine Production Checks
Optimises material stiffness and friction parameters using Zwick Roell tensile testers, Smithers Pira friction coefficient analysers, and Siemens Opcenter production simulation to run bio-based films efficiently on automated factory lines.
Backup Vendor & Risk Mapping
Market GapConnects companies with backup, pre-certified supply chains using Resilinc EventWatch, Riskmethods, and Dun & Bradstreet Supply Chain Intelligence to maintain production despite global resin shortages or tariff barriers.
Quality Control
Camera-Based Leak & Label Inspections
Uses Cognex In-Sight and Keyence CV-X machine-vision systems alongside Global Vision Verify print inspection software and Mettler-Toledo X-ray and checkweigher systems to instantly audit labels for mandatory disposal and material symbols.
Specialized Industry Needs
Medical & Pharma Cold-Chain Testing
Validates structural performance in extreme thermal environments using Memmert climate chambers, Envirotronics temperature cycling systems, and Veeva Vault regulatory documentation platforms while tracking specific exemptions for healthcare.
Hazardous Material (HAZMAT) Certification
Executes drop and hydrostatic pressure tests per UN 3H1/4G standards using Lansmont drop testers and Instron pressure test rigs, with full certification documentation managed in Veeva Vault and MasterControl.
Heavy Machinery Rust & Shipping Protection
Engineers specialised volatile vapor barriers using Cortec VpCI and Zerust ICT corrosion inhibitor systems, validated with salt-spray testing per ASTM B117 on Q-Lab and Ascott corrosion test chambers.
Security Seals & Tamper Evidence
Develops mechanical, adhesive-free closures using Essentra Components tamper-evident systems and Schreiner Group security label technology, ensuring product safety while conforming to total-recyclability guidelines.
On-Demand Packaging Team Hiring
Market GapIntegrates certified regulatory engineers proficient in ArtiosCAD, Esko WebCenter, and SAP EHS to clean up disorganised packaging spec sheets before customs block non-compliant shipments.
Automation & Robotic Integration
Robotic Pick-and-Place Integration
Validates packaging geometry and surface tolerances for Fanuc, KUKA, and ABB robotic arm end-effectors using RoboDK simulation and SolidWorks tolerance analysis on high-speed automated lines.
Automated Packaging Line Commissioning
Designs and stress-tests full packaging workflows using Siemens Tecnomatix Plant Simulation, Rockwell Arena, and FlexSim — covering filling, sealing, labelling, and palletising for seamless robotic handoff.
Vision-Guided Quality Automation
Deploys Cognex ViDi deep-learning vision, Keyence IV3 series, and Teledyne DALSA Sherlock inline cameras for real-time defect detection, label verification, and fill-level checks without halting production.
Cobot-Ready Packaging Design
Engineers packaging formats for Universal Robots UR series and FANUC CRX cobots using RoboDK path planning and ArtiosCAD grip-zone optimisation — balancing material rigidity for safe human-robot workflows.
Automated Dieline & Artwork Generation
Deploys Esko Automation Engine, ArtiosCAD Standards, and Adobe Illustrator ExtendScript automation to generate production-ready dielines and print-ready artwork at scale, eliminating manual file preparation bottlenecks.
Smart Factory Packaging Workflow Mapping
Market GapAudits and redesigns packaging workflows for Industry 4.0 environments using Siemens MindSphere, PTC ThingWorx, and Rockwell FactoryTalk — integrating IoT sensors, MES systems, and real-time data loops into the packaging line.
Artwork Development & Print Media
Packaging Artwork & Graphic Design
End-to-end artwork development using Adobe Illustrator, Photoshop, and InDesign for concept through press-ready files, with Esko ArtPro+ and PackEdge for packaging-specific colour separation and print specification.
Adobe Illustrator — Dieline & Vector Artwork
Precision dieline construction and vector illustration using Adobe Illustrator CC with Esko DeskPack plugins, ArtiosCAD export integration, and Pantone Connect for accurate spot colour specification.
Adobe Photoshop — Image Retouching & Compositing
High-resolution image editing, photo retouching, and texture mapping using Adobe Photoshop CC with Camera Raw, Nik Collection, and Capture One Pro for colour-accurate packaging visuals and marketing collateral.
Adobe InDesign — Print Layout & Collateral
Multi-page print layout and brand collateral using Adobe InDesign CC with Enfocus PitStop preflight, Markzware FlightCheck, and Kodak Preps imposition software for professional print standards.
CorelDRAW — Flexible Vector & Print Production
Vector artwork, signage, and flexible packaging layouts using CorelDRAW Graphics Suite with CorelDRAW Technical Suite for engineering drawings and wide-format output for Roland and Mimaki print-cut systems.
Colour Management & Pre-Press
ICC profile management and CMYK/Pantone colour matching using X-Rite i1Profiler, GMG ColorServer, and Esko Color Engine — with trapping and overprint checks via Enfocus PitStop Server for offset, flexo, digital, and gravure processes.
Brand Identity & Style Guide Development
Packaging-specific brand guidelines created in Adobe InDesign and Frontify brand portal — covering typography, colour palettes, iconography, and print application rules for consistent multi-market rollout.
Print Media & Marketing Collateral
Market GapTrade show materials, product brochures, shelf talkers, and POS displays designed in Adobe InDesign, Illustrator, and Canva Pro — with wide-format output via HP Latex and Epson SureColor print systems.
3D Design, Visualisation & Digital Media
ArtiosCAD — Structural Packaging CAD
Industry-leading structural packaging design using Esko ArtiosCAD — dieline creation, board grade specification, glue flap engineering, and manufacturing-ready output for corrugated, folding carton, and rigid box formats, with direct integration to Esko Studio for 3D preview.
SolidWorks & Creo — Industrial 3D Modelling
Parametric 3D modelling of rigid packaging components, closures, and custom fitments using SolidWorks 2024 and PTC Creo Parametric — with SolidWorks Simulation and Creo Simulate for full tolerance and stress analysis before manufacturing handoff.
AutoCAD — Technical Drawing & Specification
Precision 2D and 3D technical drawings and manufacturing specifications using Autodesk AutoCAD 2024 and AutoCAD Mechanical — with Autodesk Vault for drawing management and revision control.
Maya & ZBrush — Organic & Concept Modelling
High-detail 3D concept modelling and sculpting for premium packaging forms and luxury closures using Autodesk Maya 2024 and Maxon ZBrush — with Marvelous Designer for fabric and flexible packaging simulation.
Photorealistic Rendering & Visualisation
Studio-quality product renders using Luxion KeyShot 12, Chaos V-Ray, Autodesk Arnold, and Cinema 4D Redshift — delivering photorealistic imagery for client approvals, retail presentations, and marketing assets before physical samples are produced.
Adobe After Effects — Motion & Video Production
Animated packaging presentations and product launch videos using Adobe After Effects CC with Cinema 4D Lite, Red Giant Universe, and Adobe Premiere Pro — from concept storyboard through to final delivery in broadcast and social formats.
360° Packaging Turntables & AR Assets
Interactive 360° product spins and augmented reality packaging previews built using Autodesk Maya, Blender, and Adobe Aero — with WebAR delivery via Zappar and 8th Wall for e-commerce, retail apps, and virtual showrooms.
Virtual Prototyping & Digital Sampling
Market GapFull digital packaging prototypes combining ArtiosCAD structural CAD, Esko Studio applied artwork, and KeyShot photorealistic rendering — reducing physical sample rounds and accelerating client sign-off cycles with Esko WebCenter approval workflows.
Carbon Accounting, PPWR & Climate Credits
Packaging Carbon Footprint Measurement
Calculates Scope 3 packaging emissions using SimaPro, GaBi, and One Click LCA lifecycle assessment tools — covering raw material extraction, manufacturing, transport, and end-of-life — to establish a verified carbon baseline per SKU.
PPWR Compliance & Minimisation Strategy
Maps packaging portfolios against EU Packaging and Packaging Waste Regulation (PPWR) minimisation, recyclability, and recycled content targets using Esko ArtiosCAD material optimisation and Compliance & Risks regulatory tracking — with remediation roadmaps per SKU.
Carbon Reduction Roadmaps
Identifies material substitution, lightweighting, and logistics consolidation opportunities using ArtiosCAD structural optimisation, Cape Pack pallet modelling, and SAP Sustainability Control Tower — delivering a prioritised, costed decarbonisation plan.
Government Carbon Credit Schemes
Navigates public carbon credit and offset programmes including the EU ETS, UK ETS, India's Carbon Credit Trading Scheme (CCTS), and Singapore's International Carbon Credit framework — identifying eligible packaging and logistics activities and managing registration via national registry platforms.
Private & Voluntary Carbon Markets
Sources and retires verified carbon credits through Gold Standard, Verra VCS, and American Carbon Registry — with portfolio management via Xpansiv CBL and South Pole platforms — to offset residual packaging emissions and support net-zero brand commitments.
EPR Fee Modelling & Eco-Modulation
Models Extended Producer Responsibility fee exposure across EU, UK, and APAC markets using Compliance & Risks and Lorax EPI EPR management platforms — quantifying how recyclability improvements and material switches reduce eco-modulated fee liability.
Carbon Disclosure & Reporting
Market GapPrepares packaging-specific carbon disclosures aligned to GHG Protocol, CDP, and TCFD frameworks using Watershed, Persefoni, and Salesforce Net Zero Cloud — supporting annual sustainability reports and retailer sustainability questionnaires.
How We Engage
Discovery Call
30-minute briefing to understand your challenge, scale, and timeline.
Proposal
Custom scope and pricing delivered within 5 business days.
Execution
Dedicated team assigned. Work begins immediately on approval.
Delivery
Measurable outcomes with full documentation and handover.
Ready to Deploy?
Tell us which service you need and we'll build a custom proposal within 5 business days.
Request a Consultation